Advanced Process System - APS

The unique monitoring system from Mikron

Mikron Advanced Process System, a module of smart machine, is a monitoring system which opens up new possibilities for the user to observe and control the milling process. With the help of this system, vibrations that occur during a milling process can be made visible as a "G-load”.
In this way, it is possible to intervene selectively in the process and optimise it.

The functional principle

Vibrations can occur during the milling process as a result of

an interrupted cut and various chip cross-sections, or simply

as a result of poorly balanced tools. During the milling process,

vibrations are displayed and recorded from the limit

value onwards by means of an acceleration sensor integrated

into the spindle.

Sensor integrated in the spindle

Before / After

  

Load diagram before optimizing with APS:

 

Example of an optimal load diagram, time axis in seconds:

 

Your benefit

  • Increase in the service life of the spindle (reduction in the machine's hourly rate)
  • Recognition of critical machining strategies
  • Increased tool service life (reduction in tool costs)
  • Improvement in process safety
  • Inspection of the balance quality of the tool
  • Increase in the workpiece quality

 

 

Media

Brochure